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A Visit to IRAN PLAST 2005 ( 3rd - 6th December )
Organized by : National Petrochemical Company, Iran
Motto :  Development for better life
Iran :  2nd largest gas reservoirs in the world
 


Iran Total Population    : Approx. 70 Million

Per Capita Consumption of Plastics    : 18kg

Total Processors/end users in Iran : Approx. 8000

Customs Duty on Imports of Polymers in Iran :  

PP

- 4%

HDPE/LDPE/LLDPE

- 4%

ABS

- 10%

PS

- 4%

PVC

- 0% (from past 2 months)

Production :
 

1999    - 1 Million Ton

2004    - 1.5 Million Ton

2009    - 8.3 Million Ton (projected)
 

 
 
 
5 year plans - Chart :
  Products Investment Total sales Target Year
(1000 T/Y) (MM$/Y)  (MM$/Y)  
Plan 1 & 2 5850 3600 2430 2003-04 
Plan 3 18150 8500 6150     2005
Plan 4  28980 11500 9650 2009
Plan 5 23340 9300  7360 2015

Total

76310 32900 25590 2015
 
 
Capacity Development : (Figures in '000 T/Y)
Product 1978 2000 2006
Ethylene 25 719 4660
PE - 380 2575
PP - 100 700
PX - 224 1374
Benzene - 341 950
EG - 105 991
PET - - 800
styrene - 95 695
Methanol - 740 3390
 
 
Production Growth : ( Figures in $ Million)
  2000 2006
Total Sales 1840 5800
Export 830 3720
Domestic 1010 2080
 
 

NPC's Market in the World and the Middle-East

  Global Share (%) Middle East Share(%)
  2003 2005 2003  2005
Production 0.85 2.9 14 29
Export 0.75 6.5 5.5 29
 
 


Petrochemical industry plays a significant role in Iran's economy. In line with the Government's Third Economic Development Plan several world-scale petrochemical facilities will be constructed in Pars Special Economic/Energy Zone at Assaluyeh. $15 billion to $18 billion worth of investment will be made in the petrochemical industry in the course of the 4th Five-Year Economic Development Plan (2005-10), said Managing Director of National Petrochemical Company (NPC) Mr. Mohammad-Reza Nematzadeh. Mr. Nematzadeh told reporters on the sidelines of the 4th International Iran Plast Exhibition that $10 billion to $12 billion out of the sum will be invested in Assaluyeh region.

Phase 1 : 9th Olefin, 12th Olefin, 13th Olefin, 5th Aromatics, 6th Aromatics, 2nd & 3rd Urea /Ammonia, C2 Recovery, Pars Petrochemical Port, Centralized utility.

Phase 2 : 11th Olefin, 12th Olefin, 13th Olefin, 5th aromatics, 6th Aromatics, 2nd & 3rd Urea/Ammonia, Acetic Acid & GTL.
 

 
 


Pars Special Economic/ Energy Zone : 

In 1998, Pars Special Economic / Energy Zone was established on a cabinet authorization to utilize the gas from the South Pars field in a bid to develop the oil, gas, petrochemical and their related downstream industries. Covering an area of 10,000 hectares, the Zone lies on east of Bushehr province. It is 100 km away from the offshore South Pars gas field. 

Its temperature ranges between 5-50 degrees centigrade in the course of the year. The average humidity ranges between 59-88 percent. Average annual precipitation is about 180 milliliters. South Pars is the world's largest independent gas field. It is located on the Iran-Qatar joint offshore borderline in the Persian Gulf. the field has an area of 3700 sq km. home to 14 million cubic meters natural gas and 18 billion barrels of condensates, the field accounts 8% of the world and 50% of Iran's total gas reserves (about 13,130 trillion cubic meters).

With regard to the vast area of this gas field, so far, 14 development phases have been formulated. Given its total reserves, the development phases can increase to 28 or even more to further develop and expand the field. Currently, a workforce of 25,000 people is directly engaged in the development of the field. The figure is expected to exceed 60,000 in the near future as activities gain momentum.
 

 
 

Projects in Assaluyeh
(Pars Petrochemical Special Economic/Energy Zone):


4th Aromatics Plant :

Implemented by Borzuyeh Petrochemical Co. (Pvt Joint Stock)
Area 69 Hectares
Ownership NPC (100%)
License & Basic Engineering Toray, IFP, Consortium of Toyo, LG & Sazeh
Feedstock Source Condensates    - Phases 1,2,3 of South Pars Gas & Oil
Pyrolysis Gasoline  - Jam & other projects
Capacity Benzene 430
PX 750
OX 100
Light ends 680
Heavy ends 2000
Raffinate 380
Heavy Aromatics 16
LPG 76
C5 cut 47

Total  

4479    ('000 T/Y)
Production date Started


4th Aromatics Plant - Picture View


 

 
 


# Ethane Recovery, SM & Polystyrene Plants :

Implemented by Pars Petrochemical Co. (Pvt Joint Stock)
Area 20.2 hectares
Ownership NPC (100%)
License & Basic Engg Linde, Polimeri Europa, Snamprogetti, BP
Feedstock Source Natural Gas - South Pars Gas & Oil
Benzene - Borzuyeh Petrochemical Co. and 12th Olefin
Ethylene - Arya Sasol Polymer Co.
Capacity Ethane 1600
Styrene 367
Polystyrene 250
Toluene 14
Propane 980
Butane 570
Mixed C5+ 86

Total  

3867    ('000 T/Y)
Production date 2007
Ethane Recovery, SM & Polystyrene Plants - Picture View
 

 
 


4th Methanol Plant :

Implemented by Zafros Petrochemical Co. (Pvt Joint Stock)
Area 31 hectares
Ownership NPC (52%), Alyaf Morvarid &
Pooshine Industrial (33%), Petroleum Ministry Retirement & Welfare Fund (15%)
Capacity 1650 ('000 T/Y)
License & Basic Engineering Lurgi
Feedstock Source Natural Gas    - South Pars Oil & Gas
Oxygen           - Mobin Petrochemical Co
Production date 2005
4th Methanol Plant - Picture View
 

 

 
 


# 6th Methanol Plant (Expansion of 4th Methanol) :

Implemented by Zagros Petrochemical Co. (Pvt Joint Stock)
Area 7 Hectares
Ownership NPC (49%), PIIC (17%), Modabbar Investment Co.(17%), Ghadiri Investment Co (17%)
Capacity 1650 ('000 T/Y)
License & Basic Engineering Lurgi
Production date 2006
 

 
 


DME Plant :

Implemented by Zagros Petrochemical Co (Pvt Joint Stock)
Area 6 hectares
Ownership NPC (100%)
Basic Engg Haldor Topsoe
Capacity 800 ('000 T/Y)
Production date 2008
Feedstock Source Methanol - Zagros Petrochemical Co.

 
 


9th Olefin Plant :

Implemented by Arya Sasol Polymer Co.(Pvt Joint Stock)
Area 72 hectares
Ownership NPC (50%), Sasol Polymers of South Africa (50%)
License & Basic Engg Tecnip, Basell, Stamicarbon, Uhde
Feedstock Source Ethane, Propane - Pars Petrochemical Co.
Propylene - Imports (later from Jam Petrochemical Co)
Hexene - Import & Local Source
1 Hexene - Import
Production date End March 2006
Capacity Ethylene               400
MD / HDPE           300
LDPE                     300
C3 +                        90

Total

                            1090   ('000 T/Y)

9th Olefin Plant - Picture View

 
 


10th Olefin Plant :

Implemented by Jam Petrochemical Co. (Pvt Joint Stock)
Area 77 hectares
Ownership NPC (49%), Social Security Organisation (26%), Retirement Organisation (25%)
License & Basic Engg Technip, Basell, Krupp, Uhde, Technimont, Shell & BASF
Feed Stock Source Light ends, Raffinate, Condensates, C5  - Borzuyeh Petrochemical Co.
C5+      - Pars Petrochemical Co.
C2        - Pars Petrochemical Co. & South Pars Oil & Gas
Heavy Aromatics  - Borzuyeh Petrochemical Co.
C3+      - Ariya Sasol Polymer Co
Acrilonitryl  - Import
Styrene       - Pars Petrochemical Co
Capacity

Ethylene                                           220
Propylene                                          20
HD/ LLDPE                                      300
HDPE                                                 300
PP (*)                                              300
EG (**)                                             443
Alfa Olefins                                      168
Raw Pyrolysis Gasoline                   216
Fuel Oil                                                40
Butadiene 1& 3                                 64
ABS                                                   200
Cracked Gasoline                                4

                                          Total    

2275  ('000 T/Y)
(*) 51% handed over to Sanati Daryee Iran (SADRA)
(**)  100% handed over to Farsa Shimi Co.
Production date End March 2006
10th Olefin Plant - Picture View

 

 
 


11th Olefin Plant : 

Implemented by Bakhtar Petrochemical Co
Area 112 hectares
Ownership NPC (20%), Bakhtar Petrochemical Co (20%), Ghachsaran Co (12%), Lorestan Co (12%), Kermanshah Polymer Co (12%0, Kordestan Co (12%),& Mahabad Co (12%)
Feed Stock Source Ethane - Phases No. 4,5,9,10 South pars oil & Gas
Capacity Ethylene            1200
C3+                        90

Total  

                           1290  ('000 T/Y)
Production date 2008
 

 
 


12th Olefin Plant :

Implemented by Persian Gulf Petrochemical Co.
Area 123 hectares
Ownership NPC (100%)
Feedstock Source Condensates     -  Phases No. 4, 5 south pars oil & Gas
Heavy ends       -  Buali Sina & Borzuyeh Petrochemical Co.
Butene - 1         -  NPC Projects
Capacity Ethylene                       1467
Propylene                       560
LLDPE / HDPE                300
PP                                    300
Butadiene                       277
Benzene                         102
Mixed Xylene                 128
Toluene                          196
Fuel oil                            845
Ethyle Benzene             382
Ethylene Glycols(*)      710
Polyol (*)                       240
Styrene (by Product)   325

                                        Total   

5832   ('000T/Y)
  (*) Ownership & implementation of MEG & polyol, propylene oxide handed over to Di-Polymer Aryan and Kharazmi Group Co. respectively.
Production date 2008
 

 
 


HDPE (Assaluyeh) Plant :

Implemented by National Petrochmical Company (NPC)
Area 7 hectares
Ownership NPC (40%), Foreign J.V (NPCT, CCC, Itochu) (60%)
Feedstock Source Ethylene    - Jam Petrochemical Co & other Projects
Butene-1   -  Other Projects
Capacity HDPE  300 ('000 T/Y)
Production date 2008
 

 
 


4th Ammonia / Urea Plant :

Implemented by Ghadir Urea / Ammonia Petrochemical Co.(Pvt Joint Stock)
Area 47 hectares
Ownership NPC (100%)
License & Basic Engg Kellogg, Stamicarbon, Consortium of Toyo, Chiyoda & PIDEC
Feed stock Source Natural Gas  -  South Pars Oil & Gas
Capacity Ammonia                            75
Urea                                 1075
Ammonia Sulphate           10

Total  

                                         1160 ('000 T/Y)
Production date Operational

4th Ammonia / Urea Plant - Picture View

 

 
 


6th Ammonia / Urea plant (Expansion of 4th Ammonia /Urea) :

Implemented by Ghadir Urea / Ammonia Petrochemical Co.(Pvt Joint Stock)
Area 24 hectares
Ownership NPC (100%)
License & Basic Engg Kellogg, Stamicarbon, Consortium of Toyo, Chiyoda & PIDEC
Feed stock Source Natural Gas  -  South Pars Oil & Gas
Capacity Ammonia                             75
Urea                                 1075
Ammonia Sulphate            10

Total  

                                         1160 ('000 T/Y)
Production date 2006

6th Ammonia / Urea plant - Picture View


 

 

 
 


8th Ammonia / Urea Plant :

Implemented by Lavan Chemical Co.
Area  25 hectares
Ownership NPCI, Arak Petrochemical Co., & Melli Bank Investment Co., (45%), Sab Industries Ltd (55%)
License &  Basic Engg Technip
Feedstock Source Natural Gas  -  South Pars Oil & Gas
Capacity Ammonia                       163
Urea                               858

Total  

                                      1021  ('000 T/Y)
Production date 2008
 

 
 


Mobin Centralized Utility Plant :

Implemented by Mobin Petrochemical Co. (Pvt Joint Stock)
Area 83 hectares (including water intake & water treatment)
Ownership NPC (100%)
Feedstock Source Sea Water         - Persian Gulf
Natural Gas      - South Pars Oil & Gas
Capacity  Electricity *                             740MW
Cooling Water (from Sea)    374000m3/h
 Steam *                                  2130t/h
Potable water                        100m3/h
Boiler water                            2290m3/h
Fresh water                            1560m3/h
DM water                                 1300m3/h
Compressed air    31000m3/h
Nitrogen                                  48000m3/h
Oxygen                                    156t/h
* Electricity and Steam came on stream in 2004
Production date End March 2006

Mobin Centralized Utility Plant - Picture View

 

 
 


Pars Petrochemical Port :

Implemented by National Petrochemical Company (NPC)
Location Pars Special Economic /Energy Zone
Production date 2005-2006
Total Loading / unloading Capacity 30mn t/y ( Solid Products : 10mn t/y, Liquid Products : 20mn t/y)
Berthing Capacity Ships with 7-70,000 tones deadweight Number of Solid
products export jetties 7
Number of Liquid products export jetties 8

Pars Petrochemical Port - Picture View

 

 

 
 


Group Picture at PARS PORT



 

From left-

1)    Mr. Faiz Pathan - Europlastics (Head of Procurement), Malaysia

2)    Mr. Antonio Cuadras - QD PLASTICOS (General Manager), Spain

3)    Mr. A. A. Saatnia - Publisher of Plastics Iran Industry Magazine, Iran

4)    Mr. Robert Colvin - Modern Plastics (Senior Editor), Germany

5)    Mr. Jwalant Oza - Polymerupdate.com (Business Development Manager), India

6)    Mr. Jose M. Munoz - QD PLASTICOS (Business Director), Spain

7)    Mr. Claudio Celata - ASSOCOMAPLAST (Managing Director), Italy

8)    Ms. Prema Viswanathan - ICIS (Asian Chemical News) - Deputy Editor, Singapore

9)    Mr. M. J. Fadaie - National Petrochemical Company (Senior Editor), Iran

10)  Ms. Olga Prudovskaya - PLASTICS (Editor in Chief), Russia

11)  Mr. K. Hassan Pour – National Petrochemical Company (Protocol Expert), Iran

12)  Mr. Martin Wells – SAPLASTICS (Publisher / Editor), South Africa
 

 

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