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EXCEEDLLDPE

LL6101 Series (Linear Low Density Polyethylene for injection molding applications)

Description

Recommended processing conditions and resin handling

LL 6101 XR is a medium flow LLDPE grade, which offers excellent stiffness, heat distortion resistance and good environmental stress crack resistance.

It is typically used in applications such as large housewares, bottle caps, containers, door mats, dustbins and lids. The excellent toughness and ESCR make it an excellent blend partner for HDPE, where it can enhance the ESCR of items like buckets and lids.

The superior properties of LL 6101 XR make it an ideal grade to substitute lower melt index,low density resins and still achieve a significant improvement in properties such as ESCR, gloss and stiffness. Another outstanding feature is that articles molded from LL 6101 XR exhibit very low warpage.

The intrinsically high stiffness of LL 6101 XR offers the advantage of material savings by downgauging wall thickness whilst retaining top load strength.The grade is also available in powder form (LL 6101 RQ) which is used in compounding applications. 

LL 6101 XR can readily be processed on commercially available injection moulding machines. The optimum conditions depend on many parameters e.g. application, mould design, etc. but as a guideline the normal processing temperature should lie in the range of 170-190 °C.

The grade shows an improved cycle time: the higher crystallization point of linear LDPE and its greater intrinsic stiffness versus LDPE allow mold ejection at higher temperatures.

The LL6101 RQ powder version can be conveyed and fed through systems designed to handle pelletized grades. However some minor modification may be necessary.

Both resins are stabilized for protection against oxidation and yellowing during processing under normal injection molding conditions.

Typical values

General properties Test Method(based on) Unit Typical Value3
Melt Index ASTM D 1238 g/10 min 20
DensityASTM D 1928/4883g/cm 30.924
Melting Point ASTM D 3418 °C 124
Crystallization Point (DSC)ASTM D 3418°C107
Vicat Softening Point (DSC) ASTM D 1525 °C 92
Mechanical properties        
Tensile Strength at Break ASTM D 638 MPa 11
Elongation at BreakASTM D 638%570
1 % Secant Modulus ASTM D 638 MPa 240
Shore Hardness - D (15 sec)ASTM D 2240  41
ESCR (F50, 10 % Igepal) ASTM D 1693 h 3