|
|
|
Industry
Info |
|
Indian
Petrochemicals Corporation Limited |
|
INDOVIN
PVC |
Indovin is the brand
name for suspension type Polyvinyl chloride resins, manufactured and marketed
by IPCL adopting technical know-how from Goen, USA at its Vadodara
complex (capacity : 55,000 MTA) and Gandhar complex (capacity : 150,000 MTA).
Indovin grades are characterized by low residual VCM levels matching
international standards. Furthermore, the computer-controlled process ensures
consistency in the product quality. the helps to improve quality of PVC end
products and use of Indovin in food contact and medical applications which
require very clean resin. Grades as detailed below are available for varied
applications.
PROPERTIES AND EFFECT OF INDOVIN GRADES ON END-USE APPLICATIONS
Indovin is the most versatile thermoplastic material capable of forming rigid
or flexible products by suitable compounding. Since PVC resin is the
major ingredient in any formulation, its properties are the most important for
consideration before use. With the latest resin technology, resin properties
can be tailor-made to meet specific end-use requirements. Properties
such as inherent viscosity, apparent bulk density, porosity and particle size
distribution affect the processing. In the following sections, guidance
is provided by explaining these critical properties of Indovin grades.
INHERENT VISCOSITY (IV) - The molecular weight of any polymer is an
important property and in case of PVC, it is expressed either as inherent
viscosity (IV) or K-value. Higher the IV, higher would be the molecular weight
and hence the mechanical properties will be processing machine. It
influences end-use properties like hoop-stress of pipes and impact strength of
profiles. Inherent viscosity of each Indovin grade is maintained is very
narrow range.
APPARENT BULK DENSITY (ABD) - The apparent bulk density of PVC resin
mainly depends on its morphology (i.e., internal & external structure) and
particles size distribution. PVC should flow freely when being handled and
should have spherical, compact grains that give it a high ABD. However a
certain porosity and large specific surface (puckered) is desirable for rapid
intake of processing additives. Indovin Grades strike an optimum balance
between the need for a high ABD and good absorption of additives.
POROSITY - Porosity is an indicator of free space in the grain and ability
of the grain and ability of grain to absorb plasticizer. High porosity
is desirable for flexible applications requiring high loading of plasticizers.
For rigid applications, a certain amount of porosity in the grain and
consistency in the behavior of the grades in absorbing additives is
desirable. Indovin grades for rigid applications exhibit exacting porosity to
absorb additives. Grades for flexible applications have sufficient porosity
for high loading of plasticizers.
PARTICLE SIZE DISTRIBUTION (PSD) - The distribution for the grain size is
of great importance for a particular processing technique. Normally, grains
for rigid extrusions should measure 130-170 microns and for injection molding
115-135 microns. The PSD is measured by sieve analysis.
Indovin's excellent particle size distribution and uniform grain porosity make
it suitable for rapid plasticization and melt homogenization that produces
extrudates with smooth, flawless surfaces.
PACKAGING : Indovin grades are available as free flowing powder in 25kg
net weight bags. All the Indovin grades meet the requirements of Indian
Standard IS : 10151 on "PVC and its copolymers for its safe use in
contact with foodstuffs, pharmaceuticals and drinking water." |
|
INDOVIN Grade Selection Guide
|
| Indovin is the brand name of suspension type
Polyvinyl chloride (PVC) resins, manufactured and marketed by IPCL adopting
technical know-how from Geon, USA at its Vadodara and Gandhar complexes.
Grades as detailed below are available for varied applications. |
GRADE
unit Test
Method |
K-Value-1%
Cyclohex hanaone at 30° |
ABC gm/cc
Geon Method |
RVCM
ppm Geon Method (max.) |
Major
Applications |
|
|
Gandhar
Complex |
| 70GEF102 |
70 |
0.50 |
5 |
Footwear,
Soles, Gaskets, Power & FRLS Cables, other flexible applications |
| 67GER092 |
67 |
0.55 |
5 |
Rigid
PVC Pipes, Conduits, Profiles, Door & Windows, Office Partitions.
Flase Roofings, Hand Rail |
| 67GEF092 |
67 |
0.53 |
5 |
Power
/ FRLS Cable, Specialty Cable Compounds. Flexible Calendered
Film/Sheet, Embossed Table Mats, Wall covers, Footwears, I.V.Sets,
blood bags and other Medical applications |
| 57GMR068 |
57 |
0.53 |
5 |
Pipe
Fittings, Handles & Grips Automobile Fittings, Sanitary Fittings
Foam Board etc. |
| 57GER068 |
57 |
0.53 |
5 |
Bottles
for packaging of mineral water, edible oil, shampoo. etc. Display
Jars. Rigid Calendered sheets. Blister Packaging |
|
Baroda
Complex |
| 67ER092 |
67 |
0.55 |
5 |
Rigid
PVC Pipes, Conduits, Profiles, Door & Windows, Office Partitions.
Flase Roofings, Hand Rail |
| 67EF092 |
67 |
0.53 |
5 |
Power
/ Glexible Film & Sheets Moulded footwears, Embossed Table Mats,
Wall covers Medicial tubings, bloodbags |
|
INDOVIN
Grades:
Typical Resin Properties |
| Properties |
Inherent
Viscosity
|
K-value |
Apparent
Bulk Density |
Particle
Size
Distribution (PSD) |
Porosity |
Heat
Loss |
Dark
Resin |
RVCM |
| Test
Method |
Geon
893C |
1%
Cydohexanon at 30°C |
Geon
690J |
Geon
812J |
Geon
1094A |
Geon
793F |
D\Geon
1064 |
Geon
1005G |
| Unit |
- |
- |
gm/cc |
%
retention |
cc/gm |
% |
Count |
ppm |
40
mesh |
60
mesh |
230
mesh |
|
Gandhar
Complex |
| 70GEF102 |
1.02 |
70 |
0.50 |
Traces |
5
max |
5
max |
0.27-0.37 |
0.3
max |
10
max |
5
max |
| 67GEF092 |
0.92 |
67 |
0.53 |
Traces |
5
max |
5
max |
0.26-0.36 |
0.3
max |
10
max |
5
max |
| 67GER092 |
0.92 |
67 |
0.55 |
Traces |
5
max |
5
max |
0.22-0.28 |
0.3
max |
10
max |
5
max |
| 61GER077 |
0.77 |
61 |
0.55 |
Traces |
5
max |
5
max |
0.17-0.27 |
0.3
max |
10
max |
5
max |
| 57GMR068 |
0.68 |
57 |
0.53 |
Traces |
5
max |
5
max |
0.19-0.29 |
0.3
max |
10
max |
5
max |
|
Baroda
Complex |
| 67ER092 |
0.92 |
67 |
0.55 |
Traces |
5
max |
5
max |
0.22-0.28 |
0.3
max |
10
max |
5
max |
| 67EF092 |
0.92 |
67 |
0.53 |
Traces |
5
max |
5
max |
0.26-0.36 |
0.3
max |
10
max |
5
max |
| * Typical
values #Through 140 mesh |
|
Grade |
57GTMR068
& 61GER077 |
67GERO92
& 67ER092 |
67GEF092
&
67EF092 |
70GEF102 |
| Typical
Application |
Pipe Fittings,
Handles & Grips, Automobile Fittings, Sanitary Fittings, Blister
Packaging, Foam Board, Display Jars, Bottles & Containers for
Mineral Water, Edible Oil, Shampoo. |
Rigid PVC
Pipes, Conduits, RPVC Profiles, Doore & Windows, Office
Partitions, Flase Roofings, Hand Rail |
Power / GRLS
Cable, Soft Auto Cable, Compound, Flexible Lamination Film &
Sheet, Flexible Embossed Table Mats, Wall Covers, Medical Products -
tubings, bloodbags, Moulded Footwear |
Moulded
Footwear, Soles, Gaskets & Other Flexibles, Power & FRLS
Cables |
|
|
|