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New ‘100% injection coloring' option for Gravimetric feeder Ensures uniform color, ending pro ,ixing and over coloring

Petrochemical industry | 03 Dec 2019 IST | Polymerupdate.com
Special Controller for MGF™ Feeder from Maguire Uses Dual Signals, Allowing Metering During Both Screw Recovery and Injection Phases to Provide 100% Dispersion of Colorant

A patent-pending control system for feeding masterbatch to the injection molding process ensures color uniformity and saves costs by dosing colorant during the injection phase, when conventional feeders are inactive. Maguire Products, Inc. introduced the technology at K 2019 as an option for the MGF™ gravimetric feeder.

During the injection molding cycle, about 75% of virgin resin enters the screw during the recovery phase and 25% during injection. Because conventional feeders add color only during recovery, insufficient mixing can occur. This is particularly problematic when shot size approaches screw capacity or when the end product is translucent. In the new 100% Injection Coloring™ system, a special controller on the MGF feeder receives signals from the processing machine in both phases, ensuring that color is added throughout the cycle.

100% Injection Coloring technology renders unnecessary two conventional solutions to inadequate mixing that pose added cost or complications: the use of an upstream pre-mixer, or over-coloring to compensate for insufficient mixing. Over-coloring adds raw material cost for opaque parts and is generally not possible with translucent parts.

“100% Injection Coloring technology saves color costs and ensures product uniformity, and it is particularly valuable when shot size is close to barrel capacity,” said Paul Edmondson, managing director of Maguire Europe. “With conventional feeders, there simply is not enough mixing time in the barrel to color the 25% of barrel content to which colorant has not been added. Over-coloring can usually fix the problem, but not always, and especially not with translucent parts. For these you need to use either a larger machine or an upstream pre-mixer.”

Also exhibiting at K 2019 is Maguire’s affiliate Riverdale Global, which has introduced 100% Injection Coloring technology for use with the company’s range of liquid colors (Hall 7, Level 1, Stand B35).

MAGUIRE PRODUCTS, INC., headquartered in Aston, Pennsylvania, U.S.A., is the world’s largest supplier of gravimetric blenders, liquid color pumps, and vacuum dryers and also manufactures loading systems, auger feeders, granulators and related equipment and software. Its customers include injection, blow, and rotational molders, extrusion processors, and compounders. Founded in 1977, Maguire operates six manufacturing facilities in Aston. The company maintains a network of distributors in the Americas and overseas and has six sales and service subsidiaries that stock, sell, and service auxiliary equipment systems from Maguire and its affiliate, Novatec, Inc.: Maguire Canada, Maguire Europe, Maguire Asia, Maguire China, Maguire IMEA, and Maguire Taiwan. Visit www.maguire.com

Note: This story has not been edited by The Polymerupdate Editorial team and is auto-generated from a syndicated feed.

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